The Gentle Landing: How a New Tool is Unlocking the Secrets of Better Batteries

The DRILL interface is making precision ion soft landing a benchtop reality, opening new doors for energy storage and beyond.

Benchtop Precision

Better Batteries

Molecular Control

The Problem at the Interface

Every battery, every supercapacitor, and every fuel cell that powers our world has a secret life at its interface. This is the invisible frontier where two different materials meet and transform, where energy is stored and released through a complex dance of chemical and electrical processes.

For decades, scientists have struggled to understand and control this chaotic interface, as it's buried within the device and teeming with different molecules.

"What if we could build this interface piece by piece, in a perfectly controlled way?" This is the question that drove researchers to develop a technique called ion soft landing (ISL) 1 3 5 .

Interface Challenges

Complexity 90%
Understanding 40%
Control 35%

What is Ion Soft Landing?

Precise molecular placement for better energy storage

1
Ionization

Molecules are given an electrical charge, turning them into ions 5 .

2
Selection

Using electric or magnetic fields, a specific ion type is selected based on its mass and charge 5 .

3
Soft Landing

The selected ions are guided to a surface at low, controlled energies 6 .

Traditional Methods

Studying the complete, messy interface all at once with multiple interacting components.

Ion Soft Landing

Selecting and placing individual ions to create pristine, well-defined surfaces for study.

The DRILL Interface: Bringing Precision to the Benchtop

While ion soft landing has been a valuable research tool, its need for expensive and complex vacuum systems limited its widespread use. The Dry Ion Localization and Locomotion (DRILL) interface, pioneered by Fedorov and co-workers, has changed the game 1 .

Key Innovations:
  • Multiple Electrospray Emitters: Four emitters instead of one, dramatically increasing ion current
  • Heated Vortex Gas: Efficiently desolvates ions to prevent aggregation
  • Ambient Ion Optics: Guides and focuses ions at ambient pressure without vacuum 1
DRILL Interface Process Flow
Electrospray

Solution pushed through capillaries with high voltage applied to create charged droplets.

Desolvation

Droplets enter DRILL chamber where heated nitrogen gas evaporates solvent.

Focusing

Ions are guided by charged plates to ensure controlled beam.

Landing

Ions land gently on target surface at ambient pressure 1 .

A Closer Look: The Polyoxometalate Experiment

Objective

Researchers aimed to deposit discrete, well-defined polyoxometalate (POM) anions—specifically PMo₁₂O₄₀³⁻—onto carbon nanotube (CNT) electrodes 1 .

POMs are excellent for redox supercapacitors, but their performance is maximized only when they are evenly distributed as single molecules, not clumped together in aggregates 1 .

Results & Analysis

When analyzed using high-resolution electron microscopy (HAADF-STEM), the results revealed discrete, individual POM molecules deposited uniformly across the surface 1 .

This was strikingly different from traditional electrospray deposition, which leads to large, irregular aggregates.

The POM-coated electrode demonstrated energy storage capacity similar to those prepared using sophisticated vacuum-based soft landing 1 .

Methodology: Step-by-Step
1
Preparation

A solution containing the POMs is loaded into the DRILL interface's syringe system.

2
Electrospray

Solution pushed through four fused silica capillaries with high voltage (-7 kV) applied.

3
Desolvation

Droplets enter DRILL chamber with heated nitrogen gas (175°C) to evaporate solvent.

4
Focusing & Landing

Ions guided by charged plates onto CNT electrode at ambient pressure 1 .

Inside the Lab: The Scientist's Toolkit

Key materials and reagents for ion soft landing experiments

Item Name Function in the Experiment
Polyoxometalates (POMs) The "star" ions; redox-active molecules used to create efficient energy storage interfaces 1 7 .
Carbon Nanotube (CNT) Electrodes A highly conductive, high-surface-area substrate that serves as the platform for building the model energy storage device 1 7 .
Vertically Aligned Substrates (e.g., TiO₂ Nanotubes) 3D semiconductive or conductive substrates used to study how ions penetrate and distribute within complex structures for real-world applications 7 .
Fused Silica Capillaries The electrospray emitters; they transport the sample solution and, under high voltage, generate the charged droplets for ionization 1 .
High-Purity Nitrogen Gas The drying gas that creates the vortex within the DRILL interface, responsible for efficiently desolvating the charged droplets 1 .

Data Deep Dive: Experimental Parameters and Outcomes

DRILL-enabled POM Soft Landing Parameters 1
Ion Current

Up to -15 nA

Drying Gas (N₂)

30 PSI, 175°C

Electrospray Voltage

-7 kV

Deposition Time

>4 hours

Result:

Discrete, individual POM molecules confirmed by electron microscopy

Ion Penetration in 3D Substrates 7
Substrate Type Substrate Height Penetration Depth
TiO₂ Nanotubes (Semiconductive) 6-10 μm Top 1.5 μm
Vertically Aligned CNTs (Conductive) 300 μm Top 40 μm
Key Observation:

Ions formed microaggregates on semiconductive substrates with limited penetration, but were uniformly distributed with much deeper penetration on conductive substrates 7 .

Performance Comparison: Traditional vs. DRILL Soft Landing

Traditional Method

Aggregates Formed

DRILL Interface

Discrete Molecules

Vacuum ISL

High Precision

Beyond the Single Ion: The Expanding Universe of Soft Landing

Dual Ion Deposition

Researchers at Pacific Northwest National Laboratory (PNNL) have pioneered a technique to simultaneously select and deposit both positive and negative ions, creating a more realistic model of energy storage devices where different ions interact with each other and the surface 5 .

Innovation Realistic Models PNNL
Ion Mobility Selection

The latest research is moving beyond mass selection alone. Scientists are now using Structures for Lossless Ion Manipulations (SLIM) to separate ions based on their size and shape (ion mobility) before soft landing 6 .

This allows for isomer-selective deposition—placing one specific structural variant of a molecule on a surface while excluding others—opening new frontiers in nanofabrication and molecular characterization 6 .

SLIM Technology Isomer-Selective Nanofabrication

A Future Built with Precision

The democratization of ion soft landing through tools like the DRILL interface marks a significant shift in materials science and energy research. By transforming a once-esoteric technique into a broadly accessible benchtop process, scientists are no longer just observers of complex interfaces; they are now their architects.

As researchers continue to build functional devices—from supercapacitors with unparalleled capacity to next-generation batteries—one precisely landed ion at a time, the promise of a more energy-efficient future becomes ever more tangible. This gentle landing is making a powerful impact, enabling us to build the energy solutions of tomorrow from the molecular level up.

References